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Companion Guide to the ASME Boiler & Pressure Vessel Code
Criteria and Commentary on Select Aspects of the Boiler & Pressure Vessel and Piping Codes Second Edition
Volume 1 Editor
K. R. Rao
Companion Guide to the ASME Boiler & Pressure Vessel Code
Criteria and Commentary on Select Aspects of the Boiler & Pressure Vessel and Piping Codes Second Edition
Volume 1
Editor
K. R. Rao
New York, 2006
© 2006 by ASME, Three Park Avenue, New York, NY 10016, USA (www.asme.org)
All rights reserved. Printed in the United States of America. Except as permitted under the United States Copyright Act of 1976, no part of this publication may be reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without the prior written permission of the publisher.
INFORMATION CONTAINED IN THIS WORK HAS BEEN OBTAINED BY THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS FROM SOURCES BELIEVED TO BE RELIABLE. HOWEVER, NEITHER ASME NOR ITS AUTHORS OR EDITORS GUARANTEE THE ACCURACY OR COMPLETENESS OF ANY INFORMATION PUBLISHED IN THIS WORK. NEITHER ASME NOR ITS AUTHORS AND EDITORS SHALL BE RESPONSIBLE FOR ANY ERRORS, OMISSIONS, OR DAMAGES ARISING OUT OF THE USE OF THIS INFORMATION. THE WORK IS PUBLISHED WITH THE UNDERSTANDING THAT ASME AND ITS AUTHORS AND EDITORS ARE SUPPLYING INFORMATION BUT ARE NOT ATTEMPTING TO RENDER ENGINEERING OR OTHER PROFESSIONAL SERVICES. IF SUCH ENGINEERING OR PROFESSIONAL SERVICES ARE REQUIRED, THE ASSISTANCE OF AN APPROPRIATE PROFESSIONAL SHOULD BE SOUGHT.
ASME shall not be responsible for statements or opinions advanced in papers or . . . printed in its publications (B7.1.3). Statement from the Bylaws.
For authorization to photocopy material for internal or personal use under those circumstances not falling within the fair use provisions of the Copyright Act, contact the Copyright Clearance Center (CCC), 222 Rosewood Drive, Danvers, MA 01923, tel: 978-750-8400, www.copyright.com.
Library of Congress Cataloging-in-Publication Data
Companion guide to the ASME boiler & pressure vessel code/editor,
K. R. Rao. — 2nd ed
p. cm.
Includes bibliographical references and index
ISBN 0-7918-0218-3 (v. 1) — ISBN 0-7918-0219-1 (v. 2) — ISBN 0-7918-0220-5(v. 3)
1. Steam-boilers—Standards. 2. Pressure vessels—Standards. I. Rao, K. R., 1933–TJ289.R36 2006 621.1'83021873–dc222005032521
Cover photos:
Volumes 1 & 2: Cover designer: Paul Moran Paul Nehrenz, photographer; Courtesy of Entergy Corporation: Volume 1: Ninemile Point; Volume 2: Waterford Nuclear Plant Volume 3: Cover designer: Rorshach Designs
CONTENTS
Dedication
William Cooper and Robert E. Nickell iii
Acknowledgement (to the First Edition) v
Acknowledgements (to the Second Edition)
K. R. Rao vi
Contributor Biographies vii
Preface (to the First Edition)
K. R. Rao and Robert E. Nickell xxxiii
Preface (to the Second Edition) xxxv
K. R. Rao
Introduction
K. R. Rao xxxvii
Organization and Operation of the Boiler and Pressure Vessel Committee
Martin D. Bernstein and Guido G. Karcher liii
PART 1: POWER BOILERS — SECTIONS I & VII OF B&PV CODE
CHAPTER 1 Introduction to Power Boilers
Martin D. Bernstein and Lloyd W. Yoder 1
CHAPTER 2 Section vii—Recommended Guidelines for the Care of Power Boilers
Edmund W. K. Chang and Geoffrey M. Halley 41
PART 2: SECTION II OF B&PV CODE
CHAPTER 3 Part 2, Section ii—Materials and Specifications
Domenic A. Canonico, Elmar Upitis, Richard A. Moen, Dennis Rahoi, and Marvin L. Carpenter 65
PART 3: SECTION III — RULES FOR CONTRUCTION OF NUCLEAR POWER PLANT COMPONENTS
CHAPTER 4 A Commentary for Understanding and Applying the Principles of the ASME Boiler and Pressure Vessel Code
Roger F. Reedy 147
HAPTER 5 Subsection NCA— General Requirements for Division 1 and Division 2
Richard W. Swayne 161
CHAPTER 8 Subsection NB, NC, ND-3600 Piping
Donald F. Landers 275
CHAPTER 9 Subsection NE— Class MC Components
Kamran Mokhtarian 299
CHAPTER 6 Subsection NB—Class 1 Components
John Hechmer and Greg L. Hollinger 193
CHAPTER 7 Subsection NC, ND—Class 2 and 3 Components
Thomas J. Ahl and Marcus N. Bressler 233
9.33 References 323
9.34 Summary of Changes 323
CHAPTER 10 Subsection NF—Supports
Robert J. Masterson and Uma S. Bandyopadhyay 325
CHAPTER 11 Subsection NG—Core Support Structures
John T. Land 365
CHAPTER 12 Subsection NH—Class 1 Components in Elevated Temperature Service
Robert I. Jetter 385
CHAPTER 13 Nuclear Pumps and Valves
Douglas B. Nickerson and Marcus N. Bressler 423
SECTION III DIVISION 2
CHAPTER 14 Code for Concrete Reactor Vessels and Containments
John D. Stevenson 437
SECTION III DIVISION 3
CHAPTER 15 Containment Systems for Transportation and storage Packaging of Spent Fuel and High-Level Radioactive Waste and Spent fuel
John D. Stevenson 459
PART 4: CODE FOR B31.3 PIPING
CHAPTER 16 B31.1, Power Piping
Charles Becht IV 471
CHAPTER 17 B31.3 Process Piping
Charles Becht IV 525
17.1 Fabrication, Assembly, and Erection 569
17.2 Examination 576
17.3 Pressure Testing 580
17.4 Nonmetallic Piping Systems 581
17.5 Category M Piping 585
17.6 High-Pressure Piping 586
17.7 What’s Coming or Being Considered for
Future Editions of ASME B31.3 590
PART 5: HEATING BOILERS—SECTIONS IV AND VI OF B&PV CODE
CHAPTER 18 Asme Section IV: Rules for the Construction of Heating Boilers
M. A. Malek, John I. Woodworth and
Geoffrey M. Halley 593
CHAPTER 19 ASME Section VI: Recommended Rules for the Care and Operation of Heating Boilers
M. A. Malek and Geoffrey M. Halley 665
PREFACE TO THE SECOND EDITION
This edition continues to address the purpose of the first edition to serve as a “Primer” to help the user weave through varied aspects of the ASME Codes and B31.1 and B31.3 Piping Codes and pres- ent a summary of specific aspects of interest to users. In providing the “end user” all of these aspects, the first edition has been revised appropriately to be consistent with the current 2004 Codes.
Contributors of the first and second volumes had taken immense pains to carefully update their write-ups to include as much of the details that they could provide. Significant changes can be seen in Sections II, III, VIII and XI with repercussions on Sections I, IV, V, VII, IX and X. Thus, these consequences had been picked up by the contributors to bring their write-up up to date. Similarly changes of Power Piping (B31.1 Code) and B31.3 (Process Piping) have also been updated.
Included in this edition is a third volume that addresses the crit- ical issues faced by the BWR and PWR Nuclear facilities such as BWR Internals, PWR Reactor Integrity, and Alloy 600 related issues. With the aging of the Nuclear Plants, the regulators per- spective can be meaningful, and this has been addressed by experts in this area. In today’s industrial spectrum the role of Probabilistic Risk Analysis has taken an important role and this volume has a chapter contributed by recognized authorities. With the increased use of computer–related analytical tools and with ASME Codes explicitly addressing them, a chapter has been devoted to the Applications of Elastic Plastic Fracture Mechanics in ASME Section XI Code.
ASME Codes are literally used around the world. More importantly the European Community, Canada, Japan and UK have been increasingly sensitive to the relevance of ASME Codes. In this second edition, experts conversant with these country Codes had been invited to detail the specifics of their Codes and cross- reference these to the ASME Codes.
Public Safety more so than ever before, has become extremely relevant in today’s power generation. Experts hade been invited to provide a perspective of the regulations as they emerged as well as discuss the salient points of their current use. These include the transportation of radioactive materials and the new ASME Section XII Code, Pipe Line Integrity and pertinent topics involved in decommissioning of nuclear facilities.
K. R. Rao, Ph.D., P.E.
Editor
Companion Guide to the ASME Boiler & Pressure Vessel Code Criteria and Commentary on Select Aspects of the Boiler & Pressure Vessel and Piping Codes Second Edition Volume 2 Editor K. R. Rao New York, 2006
Companion Guide to the ASME Boiler & Pressure Vessel Code
Criteria and Commentary on Select Aspects of the Boiler & Pressure Vessel and Piping Codes Second Edition
Volume 2
Editor
K. R. Rao
New York, 2006
© 2006 by ASME, Three Park Avenue, New York, NY 10016, USA (www.asme.org)
All rights reserved. Printed in the United States of America. Except as permitted under the United States Copyright Act of 1976, no part of this publication may be reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without the prior written permission of the publisher.
INFORMATION CONTAINED IN THIS WORK HAS BEEN OBTAINED BY THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS FROM SOURCES BELIEVED TO BE RELIABLE. HOWEVER, NEITHER ASME NOR ITS AUTHORS OR EDITORS GUARANTEE THE ACCURACY OR COMPLETENESS OF ANY INFORMATION PUBLISHED IN THIS WORK. NEITHER ASME NOR ITS AUTHORS AND EDITORS SHALL BE RESPONSIBLE FOR ANY ERRORS, OMISSIONS, OR DAMAGES ARISING OUT OF THE USE OF THIS INFORMATION. THE WORK IS PUBLISHED WITH THE UNDERSTANDING THAT ASME AND ITS AUTHORS AND EDITORS ARE SUPPLYING INFORMATION BUT ARE NOT ATTEMPTING TO RENDER ENGINEERING OR OTHER PROFESSIONAL SERVICES. IF SUCH ENGINEERING OR PROFESSIONAL SERVICES ARE REQUIRED, THE ASSISTANCE OF AN APPROPRIATE PROFESSIONAL SHOULD BE SOUGHT.
ASME shall not be responsible for statements or opinions advanced in papers or . . . printed in its publications (B7.1.3). Statement from the Bylaws.
For authorization to photocopy material for internal or personal use under those circumstances not falling within the fair use provisions of the Copyright Act, contact the Copyright Clearance Center (CCC), 222 Rosewood Drive, Danvers, MA 01923, tel: 978-750-8400, www.copyright.com.
Library of Congress Cataloging-in-Publication Data
Companion guide to the ASME boiler & pressure vessel code/editor,
K. R. Rao. — 2nd ed.
p. cm.
Includes bibliographical references and index.
ISBN 0-7918-0218-3 (v. 1) — ISBN 0-7918-0219-1 (v. 2) —ISBN 0-7918-0220-5 (v. 3)
1. Steam-boilers—Standards. 2. Pressure vessels—Standards. I. Rao, K. R., 1993–
TJ289.R36 2006 621.1'83021873—dc22 2005032521
Cover photos:
Volumes 1 & 2: Cover designer: Paul Moran
Paul Nehrenz, photographer; Courtesy of Entergy Corporation: Volume 1: Ninemile Point; Volume 2: Waterford Nuclear Plant Volume 3: Cover designer: Rorshach Designs
CONTENTS
Dedication
William Cooper and Robert E. Nickell iii
Acknowledgements (to the First Edition) v
Acknowledgements (to the Second Edition)
K. R. Rao vi
Contributor Biographies vii
Preface (to the First Edition)
K. R. Rao and Robert E. Nickell xxxv
Preface (to the Second Edition)
K. R. Rao xxxvii
Introduction
K. R. Rao xxxix
Organization and Operation of the Boiler and Pressure Vessel Committee
Martin D. Bernstein and Guido G. Karcher . . . . . . . . . . . lv
PART 7: SECTION VIII — RULES FOR CONSTRUCTION OF PRESSURE VESSELS
CHAPTER 21 Section VIII Division 1: Rules for Construction of Pressure Vessels
Urey R. Miller 27
PART 6: SECTION V OF B&PV CODE NDE
CHAPTER 20 Nondestructive Examination (NDE)
Harold C. Graber and Jon E. Batey . . . . . . . . . . . . . . . .
CHAPTER 22 Section VIII: Division 2— Alternative Rules
Kamran Mokhtarian 137
CHAPTER 23 Section VIII, Division 3—Alternative Rules for Construction of High-Pressure Vessels
J. Robert Sims, Jr 177
PART 8: SECTION IX OF B&PV CODE — WELDING AND BRAZING QUALIFICATIONS
CHAPTER 24 Welding and Brazing Qualifications
Joel G. Feldstein 197
PART 9: SECTION X OF B&PV CODE
CHAPTER 25 Fiber-Reinforced Plastic Pressure Vessels and ASME RTP-1–Reinforced Thermoset Plastic Corrosion-Resistance Equipment
Peter Conlisk 235
PART 10: SECTION XI OF B&PV CODE — RULES FOR INSERVICE INSPECTION OF NUCLEAR POWER PLANT COMPONENTS
CHAPTER 26 Overview of Section XI Stipulations
Owen Hedden 305
CHAPTER 27 Repair/Replacement Activities for Nuclear Power Plant Items
Richard E. Gimple 337
CHAPTER 28 Section XI: Rules for Inservice Inspection and Tests of Nuclear Power Plant Components
Richard W. Swayne 389
CHAPTER 29 Section XI Flaw Acceptance Criteria and Evaluation Using Code Procedures
Arthur F. Deardorff 411
CHAPTER 30 Iwe and Iwl
Robert F. Sammataro and Jim E. Staffiera 439
CHAPTER 31 Fatigue Crack Growth, Fatigue, and Stress Corrosion Crack Growth: Section XI Evaluation
Warren H. Bamford 473
PART 11: SPECIAL TOPICS RELATED TO B&PV CODE
CHAPTER 32 The Maintenance Rule
John D. Stevenson 503
CHAPTER 33 History of the Code Rules for Accreditation, Certification, and Related Issues
Marcus N. Bressler 517
CHAPTER 34 Perspective on Cyclic, Impact, and Dynamic Loads
John D. Stevenson 545
CHAPTER 35 Functionality and Operability Criteria
Guy H. DeBoo 561
CHAPTER 36 Fluids
Frederick J. Moody 575
CHAPTER 37 Pipe Vibration Testing and Analysis
David E. Olson 591
CHAPTER 38 Stress Intensification Factors, Stress Indices, and Flexibility Factors
Everett C. Rodabaugh 625
CHAPTER 39 Code Design and Evaluation for Cyclic Loading— Sections III and VIII
W. J. O’Donnell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 653
CHAPTER 40 Bolted-Flange Joints and Connections
William J. Koves 675
PREFACE TO THE SECOND EDITION
This edition continues to address the purpose of the first edition to serve as a “Primer” to help the user weave through varied aspects of the ASME Codes and B31.1 and B31.3 Piping Codes and present a summary of specific aspects of interest to users. In providing the “end user” all of these aspects, the first edition has been revised appropriately to be consistent with the current 2004 Codes.
Contributors of the first and second volumes had taken immense pains to carefully update their write-ups to include as much of the details that they could provide. Significant changes can be seen in Sections II, III, VIII and XI with repercussions on Sections I, IV, V, VII, IX and X. Thus, these consequences had been picked up by the contributors to bring their write-up up-to- date. Similarly changes of Power Piping (B31.1 Code) and B31.3 (Process Piping) have also been updated.
Included in this edition is a third volume that addresses the crit- ical issues faced by the BWR and PWR Nuclear facilities such as BWR Internals, PWR Reactor Integrity, and Alloy 600 related issues. With the aging of the Nuclear Plants, the regulators per- spective can be meaningful, and this has been addressed by experts in this area. In today’s industrial spectrum the role of Probabilistic Risk Analysis has taken an important role and this volume has a chapter contributed by recognized authorities. With the increased use of computer–related analytical tools and with ASME Codes explicitly addressing them, a chapter has been devoted to the Applications of Elastic Plastic Fracture Mechanics in ASME Section XI Code.
ASME Codes are literally used around the world. More importantly the European Community, Canada, Japan and UK have been increasingly sensitive to the relevance of ASME Codes. In this second edition, experts conversant with these country Codes had been invited to detail the specifics of their Codes and cross- reference these to the ASME Codes.
Public Safety, more so than ever before, has become extremely relevant in today’s power generation. Experts hade been invited to provide a perspective of the regulations as they emerged as well as discuss the salient points of their current use. These include the transportation of radioactive materials and the new ASME Section XII Code, Pipe Line Integrity and pertinent topics involved in decommissioning of nuclear facilities.
K. Rao, Ph.D., P.E.
Editor
Companion Guide to the ASME Boiler & Pressure Vessel Code
Criteria and Commentary on Select Aspects of the Boiler & Pressure Vessel and Piping Codes Second Edition
Volume 3
Editor
K. R. Rao
Companion Guide to the ASME Boiler & Pressure Vessel CodeCriteria and Commentary on Select Aspects of the Boiler & Pressure Vessel and Piping Codes Second EditionVolume 3EditorK. R. Rao
© 2006 by ASME, Three Park Avenue, New York, NY 10016, USA (www.asme.org)All rights reserved. Printed in the United States of America. Except as permitted under the United States Copyright Act of 1976, no part of this publication may be reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without the prior written permission of the publisher.INFORMATION CONTAINED IN THIS WORK HAS BEEN OBTAINED BY THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS FROM SOURCES BELIEVED TO BE RELIABLE. HOWEVER, NEITHER ASME NOR ITS AUTHORS OR EDITORS GUARANTEE THE ACCURACY OR COMPLETENESS OF ANY INFORMATION PUBLISHED IN THIS WORK. NEITHER ASME NOR ITS AUTHORS AND EDITORS SHALL BE RESPONSIBLE FOR ANY ERRORS, OMISSIONS, OR DAMAGES ARISING OUT OF THE USE OF THIS INFORMATION. THE WORK IS PUBLISHED WITH THE UNDERSTANDING THAT ASME AND ITS AUTHORS AND EDITORS ARE SUPPLYING INFORMATION BUT ARE NOT ATTEMPTING TO RENDER ENGINEERING OR OTHER PROFESSIONAL SERVICES. IF SUCH ENGINEERING OR PROFESSIONAL SERVICES ARE REQUIRED, THE ASSISTANCE OF AN APPROPRIATE PROFESSIONAL SHOULD BE SOUGHT.ASME shall not be responsible for statements or opinions advanced in papers or . . . printed in its publications (B7.1.3). Statement from the Bylaws.For authorization to photocopy material for internal or personal use under those circumstances not falling within the fair use provisions of the Copyright Act, contact the Copyright Clearance Center (CCC), 222 Rosewood Drive, Danvers, MA 01923, tel: 978-750-8400, www.copyright.com.Library of Congress Cataloging-in-Publication DataCompanion guide to the ASME boiler & pressure vessel code/editor,K. R. Rao. — 2nd ed.p. cm.Includes bibliographical references and index.ISBN 0-7918-0218-3 (v. 1) — ISBN 0-7918-0219-1 (v. 2) —ISBN 0-7918-0220-5 (v. 3)1. Steam-boilers—Standards. 2. Pressure vessels—Standards. I. Rao, K. R., 1993–TJ289.R36 2006 621.1'83021873—dc22 2005032521Cover photos:Volumes 1 & 2: Cover designer: Paul MoranPaul Nehrenz, photographer; Courtesy of Entergy Corporation:Volume 1: Ninemile Point; Volume 2: Waterford Nuclear Plant Volume 3: Cover designer: Rorshach Design.Background image: Kashiwazaki-Kariwa Nuclear Power Station, Courtesy of Tokyo Electric Power Company, Japan. Foreground image: UK Slugcatcher Vessel Complex, Courtesy of Whessoe Oil and Gas Ltd, Darlington, UK, Top left: Pt. Lepreau plant Provided by NB Power Nuclear, Canada. Bottom left: Column Pressure Vessel (10 bar), Courtesy of Richard Ducros Corporation, France.CONTENTSDedicationWilliam Cooper and Robert E. Nickell iiiAcknowledgements (to the First Edition) vAcknowledgements (to the Second Edition)K. R. Rao viContributor Biographies viiPreface (to the First Edition)K. R. Rao and Robert E. Nickell xxxiiiPreface (to the Second Edition)K. R. Rao xxxvIntroductionK. R. Rao xxxviiOrganization and Operation of the Boiler and Pressure Vessel CommitteeMartin D. Bernstein and Guido G. Karcher liiiPART 12: CURRENT ISSUES OF B&PV CODES AND STANDARDSCHAPTER 41 BWR Reactor Internals and Other BWR IssuesHardayal S. Mehta 1CHAPTER 42 License Renewal and Aging ManagementKenneth C. Chang and P. T. Kuo 29CHAPTER 43 PWR Reactor Vessel Integrity and Internals Aging ManagementTimothy J. Griesbach 43CHAPTER 44 PWR Reactor Vessel Alloy 600 IssuesJeff Gorman, Steve Hunt, and Pete Riccardella 63CHAPTER 45 Pra and Risk-Informed AnalysisSidney A. Bernsen, Fredric A. Simonen, and Kenneth R. Balkey 85CHAPTER 46 Applications of Elastic-Plastic Fracture Mechanics in Section XI, ASME Code EvaluationsHardayal S. Mehta and Sampath Ranganath 111PART 13: INTERNATIONAL CODES & STANDARDS RELATED TO ASME B&PV CODECHAPTER 47 Perspectives of the Pressure Equipment Directive with Respect to ASME BPVC Francis Osweiller, Peter Hanmore, and Guido G. Karcher 127CHAPTER 48 Canadian Boiler and Pressure Vessel StandardsWolf Reinhardt, Nick van den Brekel, and Douglas Rodgers 155CHAPTER 49 French Codes Dealing with Pressure EquipmentFrancis Osweiller, Alain Bonnefoy, Jean-Marie Grandemange, Gerard Perraudin, and Bernard Pitrou 181CHAPTER 50 Recent Development of Codes and Standards of Boiler and Pressure Vessels in Japan Yasuhide Asada, Toshiki Karasawa, and Yoshinori Kajimura 241CHAPTER 51 UK Rules for Unfired Pressure VesselsDavid H. Nash 285PART 14: OTHER ONGOING ISSUES OF PUBLIC SAFETYCHAPTER 52 Development of U.S. Regulations for the Transportation of Radioactive Materials—A Look Back Over the Past 40 YearsRonald S. Hafner 309CHAPTER 53 Description of Rules of Section XII Transport Tank CodeMahendra D. Rana, Stanley Staniszewski and Stephen V. Voorhees 409CHAPTER 54 Pipeline Integrity and SecurityAlan Murray 421CHAPTER 55 Decommissioning of Nuclear FacilitiesAnibal L.Taboas 471PREFACE TO THE SECOND EDITIONThis edition continues to address the purpose of the first edition to serve as a “Primer” to help the user weave through varied aspects of the ASME Codes and B31.1 and B31.3 Piping Codes and present a summary of specific aspects of interest to users. In providing the “end user” all of these aspects, the first edition has been revised appropriately to be consistent with the current 2004 Codes.Contributors of the first and second volumes had taken immense pains to carefully update their write-ups to include as much of the details that they could provide. Significant changes can be seen in Sections II, III, VIII and XI with repercussions on Sections I, IV, V, VII, IX and X. Thus, these consequences had been picked up by the contributors to bring their write-up up-to- date. Similarly changes of Power Piping (B31.1 Code) and B31.3 (Process Piping) have also been updated.Included in this edition is a third volume that addresses the crit- ical issues faced by the BWR and PWR Nuclear facilities such as BWR Internals, PWR Reactor Integrity, and Alloy 600 related issues. With the aging of the Nuclear Plants, the regulators per- spective can be meaningful, and this has been addressed by experts in this area. In today’s industrial spectrum the role of Probabilistic Risk Analysis has taken an important role and this volume has a chapter contributed by recognized authorities. With the increased use of computer–related analytical tools and with ASME Codes explicitly addressing them, a chapter has been devoted to the Applications of Elastic Plastic Fracture Mechanics in ASME Section XI Code.ASME Codes are literally used around the world. More impor- tantly the European Community, Canada, Japan and UK have been increasingly sensitive to the relevance of ASME Codes. In this second edition, experts conversant with these country Codes had been invited to detail the specifics of their Codes and cross- reference these to the ASME Codes.Public Safety, more so than ever before, has become extremely relevant in today’s power generation. Experts hade been invited to provide a perspective of the regulations as they emerged as well as discuss the salient points of their current use. These include the transportation of radioactive materials and the new ASME Section XII Code, Pipe Line Integrity and pertinent topics involved in decommissioning of nuclear facilities.K. R. Rao, Ph.D., P.E.Editor
© 2006 by ASME, Three Park Avenue, New York, NY 10016, USA (www.asme.org)All rights reserved. Printed in the United States of America. Except as permitted under the United States Copyright Act of 1976, no part of this publication may be reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without the prior written permission of the publisher.INFORMATION CONTAINED IN THIS WORK HAS BEEN OBTAINED BY THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS FROM SOURCES BELIEVED TO BE RELIABLE. HOWEVER, NEITHER ASME NOR ITS AUTHORS OR EDITORS GUARANTEE THE ACCURACY OR COMPLETENESS OF ANY INFORMATION PUBLISHED IN THIS WORK. NEITHER ASME NOR ITS AUTHORS AND EDITORS SHALL BE RESPONSIBLE FOR ANY ERRORS, OMISSIONS, OR DAMAGES ARISING OUT OF THE USE OF THIS INFORMATION. THE WORK IS PUBLISHED WITH THE UNDERSTANDING THAT ASME AND ITS AUTHORS AND EDITORS ARE SUPPLYING INFORMATION BUT ARE NOT ATTEMPTING TO RENDER ENGINEERING OR OTHER PROFESSIONAL SERVICES. IF SUCH ENGINEERING OR PROFESSIONAL SERVICES ARE REQUIRED, THE ASSISTANCE OF AN APPROPRIATE PROFESSIONAL SHOULD BE SOUGHT.ASME shall not be responsible for statements or opinions advanced in papers or . . . printed in its publications (B7.1.3). Statement from the Bylaws.For authorization to photocopy material for internal or personal use under those circumstances not falling within the fair use provisions of the Copyright Act, contact the Copyright Clearance Center (CCC), 222 Rosewood Drive, Danvers, MA 01923, tel: 978-750-8400, www.copyright.com.Library of Congress Cataloging-in-Publication DataCompanion guide to the ASME boiler & pressure vessel code/editor,K. R. Rao. — 2nd ed.p. cm.Includes bibliographical references and index.ISBN 0-7918-0218-3 (v. 1) — ISBN 0-7918-0219-1 (v. 2) —ISBN 0-7918-0220-5 (v. 3)1. Steam-boilers—Standards. 2. Pressure vessels—Standards. I. Rao, K. R., 1993–TJ289.R36 2006 621.1'83021873—dc22 2005032521Cover photos:Volumes 1 & 2: Cover designer: Paul MoranPaul Nehrenz, photographer; Courtesy of Entergy Corporation:Volume 1: Ninemile Point; Volume 2: Waterford Nuclear Plant Volume 3: Cover designer: Rorshach Design.Background image: Kashiwazaki-Kariwa Nuclear Power Station, Courtesy of Tokyo Electric Power Company, Japan. Foreground image: UK Slugcatcher Vessel Complex, Courtesy of Whessoe Oil and Gas Ltd, Darlington, UK, Top left: Pt. Lepreau plant Provided by NB Power Nuclear, Canada. Bottom left: Column Pressure Vessel (10 bar), Courtesy of Richard Ducros Corporation, France.CONTENTSDedicationWilliam Cooper and Robert E. Nickell iiiAcknowledgements (to the First Edition) vAcknowledgements (to the Second Edition)K. R. Rao viContributor Biographies viiPreface (to the First Edition)K. R. Rao and Robert E. Nickell xxxiiiPreface (to the Second Edition)K. R. Rao xxxvIntroductionK. R. Rao xxxviiOrganization and Operation of the Boiler and Pressure Vessel CommitteeMartin D. Bernstein and Guido G. Karcher liiiPART 12: CURRENT ISSUES OF B&PV CODES AND STANDARDSCHAPTER 41 BWR Reactor Internals and Other BWR IssuesHardayal S. Mehta 1CHAPTER 42 License Renewal and Aging ManagementKenneth C. Chang and P. T. Kuo 29CHAPTER 43 PWR Reactor Vessel Integrity and Internals Aging ManagementTimothy J. Griesbach 43CHAPTER 44 PWR Reactor Vessel Alloy 600 IssuesJeff Gorman, Steve Hunt, and Pete Riccardella 63CHAPTER 45 Pra and Risk-Informed AnalysisSidney A. Bernsen, Fredric A. Simonen, and Kenneth R. Balkey 85CHAPTER 46 Applications of Elastic-Plastic Fracture Mechanics in Section XI, ASME Code EvaluationsHardayal S. Mehta and Sampath Ranganath 111PART 13: INTERNATIONAL CODES & STANDARDS RELATED TO ASME B&PV CODECHAPTER 47 Perspectives of the Pressure Equipment Directive with Respect to ASME BPVC Francis Osweiller, Peter Hanmore, and Guido G. Karcher 127CHAPTER 48 Canadian Boiler and Pressure Vessel StandardsWolf Reinhardt, Nick van den Brekel, and Douglas Rodgers 155CHAPTER 49 French Codes Dealing with Pressure EquipmentFrancis Osweiller, Alain Bonnefoy, Jean-Marie Grandemange, Gerard Perraudin, and Bernard Pitrou 181CHAPTER 50 Recent Development of Codes and Standards of Boiler and Pressure Vessels in Japan Yasuhide Asada, Toshiki Karasawa, and Yoshinori Kajimura 241CHAPTER 51 UK Rules for Unfired Pressure VesselsDavid H. Nash 285PART 14: OTHER ONGOING ISSUES OF PUBLIC SAFETYCHAPTER 52 Development of U.S. Regulations for the Transportation of Radioactive Materials—A Look Back Over the Past 40 YearsRonald S. Hafner 309CHAPTER 53 Description of Rules of Section XII Transport Tank CodeMahendra D. Rana, Stanley Staniszewski and Stephen V. Voorhees 409CHAPTER 54 Pipeline Integrity and SecurityAlan Murray 421CHAPTER 55 Decommissioning of Nuclear FacilitiesAnibal L.Taboas 471PREFACE TO THE SECOND EDITIONThis edition continues to address the purpose of the first edition to serve as a “Primer” to help the user weave through varied aspects of the ASME Codes and B31.1 and B31.3 Piping Codes and present a summary of specific aspects of interest to users. In providing the “end user” all of these aspects, the first edition has been revised appropriately to be consistent with the current 2004 Codes.Contributors of the first and second volumes had taken immense pains to carefully update their write-ups to include as much of the details that they could provide. Significant changes can be seen in Sections II, III, VIII and XI with repercussions on Sections I, IV, V, VII, IX and X. Thus, these consequences had been picked up by the contributors to bring their write-up up-to- date. Similarly changes of Power Piping (B31.1 Code) and B31.3 (Process Piping) have also been updated.Included in this edition is a third volume that addresses the crit- ical issues faced by the BWR and PWR Nuclear facilities such as BWR Internals, PWR Reactor Integrity, and Alloy 600 related issues. With the aging of the Nuclear Plants, the regulators per- spective can be meaningful, and this has been addressed by experts in this area. In today’s industrial spectrum the role of Probabilistic Risk Analysis has taken an important role and this volume has a chapter contributed by recognized authorities. With the increased use of computer–related analytical tools and with ASME Codes explicitly addressing them, a chapter has been devoted to the Applications of Elastic Plastic Fracture Mechanics in ASME Section XI Code.ASME Codes are literally used around the world. More impor- tantly the European Community, Canada, Japan and UK have been increasingly sensitive to the relevance of ASME Codes. In this second edition, experts conversant with these country Codes had been invited to detail the specifics of their Codes and cross- reference these to the ASME Codes.Public Safety, more so than ever before, has become extremely relevant in today’s power generation. Experts hade been invited to provide a perspective of the regulations as they emerged as well as discuss the salient points of their current use. These include the transportation of radioactive materials and the new ASME Section XII Code, Pipe Line Integrity and pertinent topics involved in decommissioning of nuclear facilities.K. R. Rao, Ph.D., P.E.Editor
Individual Approach
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